TECHNOLOGY
To satisfy the needs and the ever-growing expectations of our customers, we are prepared to make constant investments in new technologies and production equipment. We have always believed that the latest technology and a highly qualified workforce hold the key to the success of our company.
NEW CRIPPA 1042E
In February 2019 there was installed new tube bending machine Crippa 1042E, a CNC tube bending machine from the Up&Down series for tubes up 42 mm in diameter. Tube bending machines in the Up&Down series feature a double bending direction that makes it possible to use only one machine, without operator intervention, to complete tube geometries that usually require post processing operations. This provides considerable advantages for both productivity and precision. The movements of these tube bending machines can turn the tube in the space during the process, eliminating interference with the machine or with the geometry of the part being produced. The nine controlled axes that govern the movement of Up&Down are driven by absolute digital electric motors with Full Electric technology and controlled by a CNC Siemens 840D sl. Please contact us for further inquiries and questions.
MORE THAN SIXTEEN YEARS OF EXPERIENCE IN LASER TECHNOLOGY HAVE MADE US A VALUED PARTNER NOT ONLY IN THE BALTIC STATES, BUT IN THE WHOLE SCANDINAVIA.
Autodesk Inventor, however, has made the work in research and development far more flexible, faster, effective and more precise than it used to be just a few years ago. That has enabled us to consider and satisfy the needs of the growing number of customers and adapt more quickly to new market situations.
It has also given us an advanced capability to offer even better solutions for our customers’ products on our behalf, thus lowering the production costs for them.
Our company care greatly about the quality of our products and have been proven valid in terms of ISO 9001 quality management standards.
Measuring equipment
Measuring arm FarmoArm Platinum 8 (2007)
6axis
Accuracy +/-0,025mm (single point), +/-0,036mm (volumetric)
Measuring lenght 2400mm (diameter)
Magnetic stand, removable
Ball diameters 3mm and 6mm
Soft Cam2 Measure X
For welding quality control
Parker NDT MT – magnetic particle control equipment
Brake and acid tests
If needed weld will be inspected by external experts (VT, MT, UT and RT tests)
For surface treatment control
Elcometer and QuaNix4200 thickness measuring equpment
Sauter TB1000-0.1F chrome thickness measuring equipment
Erichsen Glossmaster 500 surface gloss measuring equipment
MEK chemical test
Scratch test equipment
Quality control
During production and final control all products will be incspected. If required, test assemblies
take place before packing. Rised non-conformities are handeled daily.
Jalax has experiances with different quality systems (ISO9001, PAPP), which includes
process validations, risk analyzis FMEA and itc. and statistical methods, capability studies
(cp, cpk, R&R Gage).
MACHINERY
Tube processing
| laser power, W | 2400 |
| max tube lenght, mm | 6000 |
| clamping area, mm | 141 |
| circular | &20 mm -& 150 mm |
| quadrat | 20×20 mm – 120×120 mm |
| rectangle | 20×20 mm – &150 mm |
| max plate thickness, mm | 4 |
| max workpiece weight, kg | 120 |
| max. batch weight, kg | 4000 |
| Max tube diameter | d42mm x 2,0mm |
| Lenght of tube | 3300mm |
| Max bending radius | R150mm |
Sheet metal processing
| plate dimension max | 3000x1500mm |
| max thickness | 25mm mild steel or stainless steel |
| Pressure max | 130 T |
| Useful bending lenght | 3000mm |
| Power of punching, kN | 165 |
| Axes X, mm | 2070 |
| Axes Y, mm | 1280 |
| Max. speed axes X, m/min | 80 |
| MAx. speed axes Y, m/min | 55 |
| Number of stroke 1/min | 500 |
| Automatic change tools | 15 |
| Diameter max. of punching, mm | 76,2 |
| Max. thikness sheet, mm | 3 |
| pressure max, T | 85 |
| useful bending lenght, mm | 2550 |
| distance between lenght, mm | 2260 |
| adjustable stroke, mm | 215 |
| gap, mm | 410 |
| Pressure max | 50 T |
| Useful bending lenght | 1250mm |
Metalworking
| Size of work table | 4500x580mm |
| Flowdrill capability |
| max turn. diam., mm | 406 |
| bar diam., mm | 65 |
| max turn. length, mm | 520 |
| spindle, rpm | 4500 |
| spindle, kW | 18,5 |
| sub spindle, rpm | 4500 |
| sub spindle, kW | 7,5 |
| “M”, rpm | 4000 |
| barfeeder | LNS Quick Load Servo 65 |
| x – axis travel, mm | 1000 |
| Y – axis travel, mm | 510 |
| Z – axis travel, mm | 630 |
| table size, mm | 1150×510 |
| spindle, rpm | 10000 |
| spindle, kW | 11 |
| spindle taper | BT40 |
| rotary table | Tanshing MRNC-320 |
| X-axis travel, mm | 1000 |
| Y-axis travel, mm | 300 |
| Z-axis travel, mm | 455 |
| Rapid traverse (X,Y,Z), m/min | XY – 3, Z – 1,5 |
| Table size, mm | 1500×330 |
| spindlespeed, rpm | 39 -1500 |
| Spindle taper | ISO-50 |
| Spindle motor speed, rpm | 39 – 1500 |
| Spindle motor, kW | 7,4 |
Pre- and aftertreatment of metal
| two rotating worktables max. workload | 2x250kg |
| max. welding jig width | 1170mm |
| max. welding jig length | 3000mm |
| welding equipment set | KempArc Kit Plus 450W |
| liquid cooling system, THE -10 welding neck impact protection system, protecting gas combustion control system, arc sensor function and weaving condition monitoring system |
| working area | 800 x 2000 |
| working axes | 6 |
| welding sys | Kemppi |
| entrance, mm | 1000x1000x1900 |
| turbines, kW | 4×18,5 |
| monorail system | |
| cartridge filter |
| max detail size, mm | 1200 x 1200 x 1900 |
| working time, min | 14 |
| pressure, at | 4 |
| temperature, C° | 60-70 |
| washer | carbobond+water |
| manual powder coating | |
| control unit | Gema |
| guns | Gema |
| coating booth | 3000x1900x1900 |
| oven, kW | 30 |
| oven size | 3000x1900x1900 |
| lenght, m | 160 |
| speed, m/min | 1,5 |
| washer | iron phosphate coating + 2 x water |
| coating booth | 8 automatic gun holders,1 manual guns |
| control unit | Gema |
| guns, piece | Gema 8 |
| oven max temp | 240 |
| max detail size | 2500x650x2150 |
| maximum pallet format, mm | 1200 x1100x2050 |
| turnable, | 1650 |
| maximum pallet weight, kg | 2000 |
Quality
JALAX AS
was established in 1993. Initially just a small shop doing metal work, it has grown into one of the leading manufacturers of metal furniture and components over the years. Presently, Jalax employs currently approximately 150 employees.
NAVIGATION
CONTACT US
Tootmisbaasi, Mündi village, Paide, 72762 Järva maakond
Phone: +372 383 8400
E-mail: jalax@jalax.ee
QUALITY
